Inferensys

Glossary

Track and Trace

The systematic process of recording a product's unique serialized identity and its movement through the supply chain, enabling forward tracking and backward tracing for regulatory compliance.
Supply chain manager using AI negotiator on laptop, supplier data visible, casual office afternoon setup.
SERIALIZATION & REGULATORY COMPLIANCE

What is Track and Trace?

Track and trace is the systematic process of recording a product's unique serialized identity and its movement through the supply chain, enabling forward tracking and backward tracing for regulatory compliance.

Track and trace is the end-to-end visibility framework that assigns a unique serialized identifier—such as a 2D data matrix or RFID tag—to each saleable unit, case, or pallet. This identifier is captured at every critical tracking event (CTE) , including commissioning, packing, shipping, and dispensing, creating a digital chain of custody that satisfies mandates like the Drug Supply Chain Security Act (DSCSA) and EU Falsified Medicines Directive (FMD).

The system operates bidirectionally: forward tracking locates a product's current position and status within the distribution network, while backward tracing reconstructs its complete provenance to identify the source of contamination or counterfeiting. Modern architectures leverage GS1 EPCIS standards and cloud-based repository models to enable interoperable data exchange between manufacturers, wholesalers, and dispensers without compromising proprietary logistics data.

SERIALIZATION INFRASTRUCTURE

Core Components of Track and Trace Systems

The foundational elements required to establish a compliant, end-to-end track and trace program, enabling the unique identification and monitoring of products across the supply chain.

01

Serialization & Unique Identity

The process of assigning a unique, machine-readable identifier to each saleable unit, case, or pallet. This digital birth certificate, often encoded in a GS1 2D Data Matrix barcode, contains the Global Trade Item Number (GTIN), serial number, lot, and expiration date. Serialization transforms a generic SKU into a traceable asset, forming the absolute foundation for compliance with regulations like the Drug Supply Chain Security Act (DSCSA) and the EU Falsified Medicines Directive (FMD).

4
Core Data Elements (GTIN, S/N, Lot, Expiry)
02

Aggregation & Parent-Child Hierarchies

The logical linking of unique identifiers to define a packaging hierarchy. When a case is packed, its unique SSCC (Serial Shipping Container Code) is scanned and associated with the serial numbers of the individual units inside. This creates a parent-child relationship, allowing a warehouse operator to scan a single outer case barcode and instantly know the precise identity and history of every item contained within, without breaking the seal.

SSCC
Standard for Logistic Unit Identification
03

Capture & Commissioning Events

The physical act of scanning a serialized barcode at the point of production or repackaging to activate the identity in a repository. A commissioning event is the first 'birth record' for a serial number, capturing the what, when, and where of manufacturing. This requires high-speed machine vision cameras on packaging lines capable of reading 2D codes at rates exceeding 500 units per minute, with automated rejection systems for unreadable or duplicate codes.

>99.9%
Required Read Rate for Line Efficiency
04

EPCIS Repository & Event Logging

The standardized data store that records all Critical Tracking Events (CTEs) and Key Data Elements (KDEs) as a product moves. Based on the GS1 EPCIS (Electronic Product Code Information Services) standard, this repository captures the 'what, where, when, and why' of every supply chain event—from commissioning and shipping to receiving and dispensing. It serves as the single source of truth for constructing a digital pedigree.

GS1 EPCIS 2.0
Current Standard for Event Master Data
05

Verification & Authentication Gateways

The point-of-dispense or point-of-use check that confirms a product's authenticity and active status. Before a pharmacist dispenses a drug or a mechanic installs a part, a barcode scan queries a national verification system (like the EMVS in Europe) or a brand owner's repository. The system responds with a binary 'verified/not verified' signal, ensuring the item is not counterfeit, expired, recalled, or previously dispensed, effectively decommissioning the serial number.

< 200ms
Target Verification Response Time
06

Interoperable Data Exchange

The secure, peer-to-peer sharing of serialization data between trading partners without a central database. Using GS1 Lightweight Messaging Standard for Verification of Product Identifiers, systems query authorized sources directly. This federated architecture preserves data ownership and confidentiality while enabling a brand owner to instantly respond to a verification request from a hospital on the other side of the world, closing the traceability loop.

Peer-to-Peer
Federated Query Architecture
TRACK AND TRACE

Frequently Asked Questions

Clear, technical answers to the most common questions about serialization, regulatory compliance, and the technologies enabling end-to-end supply chain visibility.

Track and trace is the systematic process of recording a product's unique serialized identity and its movement through the supply chain, enabling forward tracking and backward tracing for regulatory compliance. Forward tracking follows a product's real-time journey from manufacturing to the end consumer, providing in-transit visibility. Backward tracing reconstructs the product's historical path to identify the origin of a defect or contamination. This dual capability relies on serialization, where each saleable unit receives a unique identifier, and data carriers like 2D barcodes or RFID tags. The system captures Critical Tracking Events (CTEs)—such as commissioning, packing, shipping, and dispensing—and exchanges Key Data Elements (KDEs) between trading partners to maintain an unbroken chain of custody.

VISIBILITY TAXONOMY

Track and Trace vs. Related Visibility Concepts

A comparative analysis of Track and Trace against adjacent supply chain visibility concepts, clarifying the distinct scope, data granularity, and primary business objective of each capability.

CapabilityTrack and TraceReal-Time Location System (RTLS)In-Transit Visibility (ITV)

Primary Objective

Regulatory compliance and product authentication via serialized identity

Precise geographic positioning of an asset within a defined area

Continuous monitoring of shipment condition and location from origin to destination

Data Granularity

Serial-level (unique item identity)

Asset or tag-level (pallet, container, device)

Shipment or order-level

Temporal Resolution

Event-based (scan at critical tracking events)

Sub-second to minute-level continuous polling

Periodic updates (minutes to hours)

Key Technology

2D barcodes, RFID, blockchain ledger

UWB, BLE, Wi-Fi triangulation, active RFID

GPS, cellular, satellite, IoT sensor telemetry

Condition Monitoring

Custody Chain Record

Regulatory Mandate

DSCSA, EU FMD, FSMA 204

None (operational efficiency)

GDP, 21 CFR Part 11 (for pharma)

Typical Latency

Near real-time (< 5 sec per scan)

< 1 sec

15 sec to 15 min

Prasad Kumkar

About the author

Prasad Kumkar

CEO & MD, Inference Systems

Prasad Kumkar is the CEO & MD of Inference Systems and writes about AI systems architecture, LLM infrastructure, model serving, evaluation, and production deployment. Over 5+ years, he has worked across computer vision models, L5 autonomous vehicle systems, and LLM research, with a focus on taking complex AI ideas into real-world engineering systems.

His work and writing cover AI systems, large language models, AI agents, multimodal systems, autonomous systems, inference optimization, RAG, evaluation, and production AI engineering.