Inferensys

Guide

How to Implement Immersion Cooling for Large-Scale Model Training

A practical, step-by-step guide to deploying immersion cooling systems for multi-rack AI supercomputing clusters. Learn tank design, dielectric fluid selection, rack integration, and maintenance.
ML engineer managing model training cluster on laptop, GPU utilization visible, technical deep learning setup.

This guide provides a first-principles technical overview of implementing immersion cooling to manage the extreme thermal loads of multi-megawatt AI training clusters.

Immersion cooling is a thermal management technique where AI server components are directly submerged in a non-conductive dielectric fluid. This method is essential for large-scale model training because it enables higher computational density and power efficiency than air or traditional liquid cooling. The fluid absorbs heat directly from GPUs, allowing racks to operate at power densities exceeding 50kW—far beyond the limits of air-cooled designs. You must choose between single-phase (fluid remains liquid) and two-phase (fluid boils and condenses) systems, each with distinct trade-offs in complexity, heat transfer efficiency, and cost.

Implementation requires a systematic approach: first, select a compatible dielectric fluid like 3M Novec or Engineered Fluids. Next, design or procure immersion tanks that integrate with standard data center racks and facility infrastructure. Finally, establish maintenance procedures for fluid purity monitoring, component servicing, and leak detection. A successful deployment recycles waste heat, drastically reduces cooling energy use, and is a cornerstone of Sustainable Cloud Architecture and Liquid Cooling. For foundational concepts, see our guide on How to Design a Sustainable Cloud Architecture for AI Workloads.

IMMERSION COOLING FUNDAMENTALS

Key Concepts: Single-Phase vs. Two-Phase Cooling

Choosing the right immersion cooling method is foundational for sustainable, high-density AI clusters. This decision impacts everything from capital costs to long-term operational efficiency.

03

Dielectric Fluid Selection Guide

The fluid is the lifeblood of your immersion system. Your choice dictates safety, performance, and total cost of ownership.

  • Synthetic Hydrocarbons (Single-Phase): High flash point, good thermal conductivity, and lower cost. Example: Shell Immersion Cooling Fluid.
  • Fluorinated Fluids (Two-Phase): Non-flammable, zero ozone depletion potential, but higher cost. Example: 3M Novec.
  • Evaluation Criteria:
    • Thermal Properties: Specific heat capacity, boiling point, viscosity.
    • Material Compatibility: Will not degrade seals, cables, or PCB coatings.
    • Environmental & Safety: Global Warming Potential (GWP), toxicity, biodegradability.
    • Longevity & Stability: Resistance to thermal breakdown and oxidation.
04

Tank & Rack Integration Architecture

Immersion tanks replace traditional server racks. Design choices here determine serviceability and cluster scalability.

  • Open Bath vs. Sealed Enclosures: Open baths allow easier hardware access but may have higher fluid evaporation. Sealed systems minimize fluid loss and contamination.
  • Power Distribution: Submersible PDUs and waterproof connectors are mandatory. Plan for overhead busways or side-mounted power whips.
  • Cabling Strategy: Use sealed penetrations for network and power. Plan for extra cable length and strain relief for lifting trays.
  • Fluid Management: Include sight glasses, fill/drain ports, and fluid quality sensors (temperature, purity). Integrate with your facility's Building Management System (BMS).
05

Operational Procedures & Maintenance

Immersion cooling shifts maintenance from air filters to fluid systems. Establish these procedures before deployment.

  • Hardware Service: Implement lift mechanisms for server trays. Technicians need aprons, gloves, and drip pans.
  • Fluid Maintenance: Schedule regular sampling and analysis for acidity, moisture content, and particulate matter. Plan for filtration or fluid replacement cycles.
  • Leak Detection & Response: Install leak detection sensors under tanks. Have spill containment berms and fluid recovery plans.
  • Performance Monitoring: Track inlet/outlet fluid temperatures, flow rates, and pump power. Correlate this data with IT power draw to calculate real-time cooling efficiency.
06

Comparative Analysis: When to Choose Which

The right choice depends on your specific constraints and goals for sustainable cloud architecture.

  • Choose Single-Phase If:
    • You are retrofitting an existing facility with moderate power density (<30kW/rack).
    • Your priority is lower capital expenditure and operational simplicity.
    • You are comfortable with a slightly higher Power Usage Effectiveness (PUE).
  • Choose Two-Phase If:
    • You are building a greenfield AI cluster targeting extreme density (>40kW/rack).
    • Your primary goal is minimizing energy-to-solution and achieving the lowest possible PUE (<1.02).
    • You can manage higher fluid costs and more complex system engineering.

For a holistic view, see our guide on How to Design a Holistic Cooling Strategy for AI Hardware.

FOUNDATIONAL DECISION

Step 1: Select Your Immersion Cooling System Type

Your first and most critical choice is between the two core immersion cooling architectures, which dictate your entire deployment's design, fluid selection, and operational model.

Immersion cooling submerges hardware directly in a dielectric fluid to capture heat. You must choose between single-phase and two-phase systems. Single-phase systems use a non-conductive liquid, like mineral oil or engineered fluids, that remains in a liquid state. Heat is removed as the fluid circulates through a heat exchanger. Two-phase systems use specialized fluids, such as 3M Novec, that boil at low temperatures, absorbing massive heat as they change phase from liquid to vapor, which is then condensed and returned.

Select single-phase for its operational simplicity, lower fluid cost, and easier maintenance—ideal for predictable, high-density racks. Choose two-phase for its superior heat transfer efficiency and ability to handle extreme, localized heat fluxes from components like GPUs, but be prepared for higher fluid costs and more complex system design. This choice directly impacts your tank design, fluid selection, and integration with facility cooling loops, as detailed in our guide on How to Implement Liquid Cooling in High-Density AI Data Centers.

IMMERSION COOLING

Dielectric Fluid Comparison

Key properties and trade-offs for selecting a dielectric fluid for single-phase or two-phase immersion cooling systems in AI training clusters.

Property / Metric3M Novec 7100 (Fluoroketone)Engineered Fluids S5 (Synthetic)Mineral Oil (Hydrocarbon)

Dielectric Strength (kV)

40

45

30

Global Warming Potential (GWP)

< 1

< 5

~3

Boiling Point (°C)

61

56

200

Thermal Conductivity (W/m·K)

0.06

0.11

0.13

Material Compatibility

Environmental Persistence

Approx. Cost per Liter

$50-100

$30-60

$5-15

Typical Use Case

Two-phase, high-density racks

Single-phase, high-performance

Retrofit, low-cost POC

SYSTEM ARCHITECTURE

Step 2: Design the Immersion Tank and Rack Integration

This step defines the physical and thermal interface between your AI hardware and the dielectric fluid, determining system efficiency, density, and serviceability.

The immersion tank is a sealed, corrosion-resistant vessel that holds the dielectric fluid and submerged servers. Design choices—like single-phase versus two-phase cooling—dictate the thermal transfer mechanism. For large-scale training, prioritize tanks that support standard 19" or Open Compute Project (OCP) racks to simplify hardware integration. The tank must include fluid inlets/outlets, vapor management for two-phase systems, and service ports for maintenance, forming the core of your Sustainable Cloud Architecture and Liquid Cooling system.

Rack integration requires designing or procuring immersion-ready servers with sealed connectors and compatible materials. Plan the rack-level power distribution and external networking passthroughs before submersion. A critical best practice is to implement a dry-run validation of all hardware and cabling outside the tank. This prevents costly fluid contamination and ensures the rack design supports the required computational density for your model training jobs without thermal throttling.

IMMERSION COOLING

Common Mistakes

Implementing immersion cooling for AI training clusters is a high-stakes engineering project. Avoiding these common pitfalls is critical for achieving the promised power efficiency, reliability, and total cost of ownership.

Single-phase immersion uses a dielectric fluid that remains in a liquid state. Heat is transferred via convection as the fluid circulates, typically with a pump, and is then rejected via a heat exchanger. It's simpler and often chosen for its operational familiarity.

Two-phase immersion uses a fluid with a low boiling point. The fluid boils directly on hot components (like GPUs), absorbing latent heat. The vapor condenses on a cooled coil above the tank, creating a highly efficient, passive circulation loop. It offers superior heat transfer but requires precise tank pressure management and fluid handling.

Choosing the wrong type is a foundational mistake. Single-phase is often better for predictable, high-flow scenarios. Two-phase excels at handling extreme, uneven heat fluxes common in large-scale model training but adds system complexity.

Prasad Kumkar

About the author

Prasad Kumkar

CEO & MD, Inference Systems

Prasad Kumkar is the CEO & MD of Inference Systems and writes about AI systems architecture, LLM infrastructure, model serving, evaluation, and production deployment. Over 5+ years, he has worked across computer vision models, L5 autonomous vehicle systems, and LLM research, with a focus on taking complex AI ideas into real-world engineering systems.

His work and writing cover AI systems, large language models, AI agents, multimodal systems, autonomous systems, inference optimization, RAG, evaluation, and production AI engineering.