Corrosion Under Insulation (CUI) is a pervasive, high-consequence failure mode in oil, gas, and chemical plants, often remaining undetected until a leak occurs. A custom AI workflow automates this by ingesting thermal imaging to detect moisture, insulation condition logs, pipe service history (temperature, chemistry), and environmental data. This fusion creates a probabilistic CUI risk model for every insulated circuit, transforming a manual, sampling-based inspection regime into a continuous, data-driven integrity program. The operational upside is direct: preventing unplanned shutdowns, reducing the volume of unnecessary insulation removal, and focusing inspection crews on the highest-probability failure sites.




